Procarb is a dedicated partner to the Aerospace industry, a sector defined by its strict requirements for component integrity and absolute precision in machining high-performance materials like Stainless Steel (M), High-Temperature Alloys and Titanium (S), and Hardened Materials (H). To meet the non-negotiable standards of this critical industry, Procarb provides its complete line of advanced tooling solutions: ProTurn offers specialized CBN and Ceramic Inserts for high-speed turning and the finishing of hard materials, essential for engine and turbine components; ProMill and ProSolid carbide tools, featuring advanced coatings like AlTiN and TiAlN, are utilized for intricate tasks such as 3D Contouring, Deep Rib Machining, and High-Feed Milling on complex structural parts; and the entire process is stabilized by ProGrip tool holders, which are engineered specifically for Vibration Damping and Runout Control to ensure the micron-level accuracy and extended tool life required in all aerospace machining operations.
Engine Casing
The engine casing is a critical structural and load-bearing part of an aircraft engine, demanding exceptional strength, rigidity, and reliability. Owing to its intricate geometry, thin walls, high precision requirements, and challenging material properties, the machining process for engine casings is highly complex and demanding.
Impeller
Impellers, along with blades and turbine discs, are among the most critical components of aero engines, representing nearly one-third of the total manufacturing volume and the highest quantity of parts within the engine. The impeller is a typical example of a complex integral structure—characterized by large dimensions, thin walls, high dimensional precision, and superior surface quality requirements. Since it is made from hard-to-machine materials and has low overall manufacturability, its machining process demands highly precise and well-planned operations.
Blade
Blades, impellers, and turbine discs are essential components of aero engines, representing nearly one-third of the total manufacturing workload and making up the majority of the engine’s parts. The blade, being a complex integral structure, features large dimensions, thin walls, high dimensional precision, and demanding surface quality standards. As it is typically made from hard-to-machine materials with limited manufacturability, the machining process requires carefully optimized techniques to ensure accuracy and performance.
Titanium Alloy Slide Rail
In the aerospace industry, titanium alloy components play a crucial role in critical areas such as the aircraft fuselage and wings, serving as essential structural elements. The titanium alloy slide rail is a representative example of such a component, characterized by significant material removal and low processing rigidity, making it a typical and challenging titanium alloy structural part to manufacture